Pharmaceutical Industry Blog - Ascendia Pharmaceutical Solutions Blog

Nanosuspensions for LAIs and Oral Bioavailability Enhancement

Written by Shaukat Ali, PhD | Apr 15, 2025 4:06:08 PM

With several marketed oral-administered drugs as nanosuspensions, the industry is weighing options to bring more molecules as nanosuspensions for long-acting injectable (LAI) applications.1 Examples include tizanidine (Zanaflex®), griseofulvin-PEG, fenofibrate (Tricor®), megestrol acetate (Megace® ES), dexmethylphenidate (Focalin® XR), aprepitant (Emend®), and sirolimus (Rapamune®).

LAIs and nanosuspensions have drawn much attention in today’s pharmaceutical industry because they can effectively address the delivery of challenging molecules across all modalities. Ascendia Pharmaceutical Solutions has become a CDMO Partner of Choice because we effectively address challenges that can stem from poor solubility, stability and increased viscosity of drugs with higher melting and logP.

Benefits of Nanosuspensions

Nanosuspensions are colloidal dispersions comprised of nano-sized drug particulates stabilized by the appropriate stabilizers.2 The nanosizing by homogenization or milling results in drugs with reduced particle size. It allows for higher per-volume loading, thereby, making them ideal for depot delivery by intramuscular and subcutaneous routes for injection and/or oral administration.3 Long- term stability of nanoparticles aided by utilization of excipients, polymers, solubilizer and/or surfactants, results from minimizing the electrostatic interactions, thus preventing the flocculation of drug in the crystalline state. 

Excipients are commonly used alone or in combination of stabilizers for preventing the aggregation of nanosuspensions.4 Among excipients typically used are povidone, polysorbate 80, synthetic and natural lipids, cellulosic ingredients (MC, HPMC, EC, HEC, HPC, CMC), Soluplus®, Poloxamer 188, Poloxamer 407, sodium lauryl sulfate, polyvinyl alcohol, vitamin E TPGS, and polyethylene glycols.

Drug development teams prepare nanosuspensions via a wide range of methods. The figure to the left illustrates the top-down, wet milling and high-pressure homogenization and bottom-up precipitation and emulsions/microemulsions approaches for manufacturing of nanosuspensions.

Nanosuspensions, designed with nanosized crystals and stabilized by polymeric excipients and solubilizers and permeation enhancers, leverage added benefits for screening of broad range of new chemical entities (NCEs) across all modalities via injectable (IV, IM and SubQ), ocular, pulmonary, oral and topical route of administrations.

 

Ascendia's Innovative Approach

Ascendia Pharmaceutical Solutions remains at the innovation front of utilizing its proprietary enabling multiple platform nanotechnologies to screen, formulate and manufacture the NCEs for its clients. With Ascendia’s internal expertise and capabilities in top down and bottom up (solvent inversion) approaches coupled with its cGMP sterile and non-sterile capabilities and 60,000 square-foot state of-the-art facility and equipment, our team is ready to handle the small molecules and biologics across all modalities for oral, injectable, ocular, and inhalation delivery in nanosuspensions. 

Ascendia’s latest GMP-grade NETZSCH DeltaVita® 600 Gamma Vita, as shown in the figure to the right, offers our clients the latest in wet milling capabilities. In fact, we are the only CDMO in North America to have the equipment in its manufacturing suite. It allows us to advance innovative medicines faster through the drug pipeline – from pre-formulation to commercialization.

Contact us to discuss your next drug-development project and how we can help you overcome your challenges and bring it to market on schedule.

 

References

  1. S. Ali and J. Huang, Nanosuspensions- An enabling formulation technology for improving solubility & bioavailability of drugs, Drug Development & Delivery, Nov./Dec. 2023.
  2. 2. V. B. Patravale, A. A. Date and R. M. Kulkarni, Nanosuspensions: a promising drug delivery strategy, J. Pharm. Pharmacol., 2004, 56, 827-830.
  3. S. Jacob, A. B. Nair and J. Shah, Emerging role of nanosuspensions in drug delivery systems, Biomat. Res., 2020, 24, 3-16.
  4. M. Li, M. Azad, R. Dave and E. Bilgili, Formulation strategies of nanosuspensions for various administration routes, Pharmaceutics, 2016, 8, 17.